Accessories for All Thompson Scale Checkweighers
- Analysis Firmware installs on existing CPU card
- Individual bag listing feature
- Prints Interim and Final Production Summary Reports
- Includes interface converter box for use at the printer’s location
- Okidata dot matrix printer included
- Up to 1/4 mile transmission
- Zone Totals auto clear on report
- StatPak-PC provides powerful data collection, reporting, recipe management, and analysis tools to improve the efficiency and production of manufacturing environments
- Easily view production data on a PC
- Production scales such as in-motion checkweighers, static check scales, and fill-by-weight packaging machinery can be easily integrated into StatPak-PC
- Weight data is collected through a standard serial port on a host PC, with a variety of converters and multiplexers available to allow connection of up to 64 multiple scale nodes to a single serial port on your computer
- DSP (Digital Signal Processing) Metal Detector
- Integrated into the conveyors of our TSC 350 and Sonic 350 Small Package Checkweighers or provided on its own conveyor
- All 304 SS structural frames and bracing
- Washdown rated 3-phase motor with gear head
- Adjustable leveling feet with pre-drilled anchoring holes
- Photo-eye “looks” at gap between exit of weigh station and next conveyor
- Package blocking photo-eye must coincide with a valid weighment. If no weighment, package is automatically rejected from the system
- Banner brand SMA915 relay style proximity style photo-eye with QD cable
- Mounting bracket at end of weigh station conveyor
- Includes upgrade to #473 output card, adding inputs for direct input from photo-eye
- Regulates the speed of items for extra spacing to ensure proper weighments from the checkweigher
- RS-232 or RS-422 serial ports communicate with your existing/new fill controls
- Can be configured to provide mean unit weight or deviation
- Settings for Population Sample (number of units to weigh for sample)
- Settings for Population Dwell (number of units to weigh between samples)
- Can be interfaced directly to most counters or Analog servo controls
- RS-232 or RS-422 serial ports communicate with customer’s PLC/PC
- Receives standard set of ASCII commands to call, create, or modify product set-ups
- Command sets for calling optional STPR reports
- Acknowledgment or error codes sent from controller to confirm receipt of data
- Communications via either customer’s programming or optional Statpak-PC software from TSC
- RS-232, RS-422, & 20mA current loop ports, all on a single card
- RS-232 & RS-422 ports are Full-Duplex
- Transmits each unit weight
- Receives ASCII command set to program checkweigher product set-ups, call reports, or change set-ups remotely
- RS-232 port in controller rack transmits each unit weight as it occurs
- Lantronix RS-232 to Ethernet adapter mounted and pre-wired in controller cabinet
- Works on TCP/IP Protocol
- Full instructions and support by Lantronix provided
- Amazingly Small Enclosure! 8″w x 6″h x 2″d
- Bright 1″ High LED Display
- 6 Digits, echoes checkweigher’s display
- Compact IP67 (NEMA 4X) FRP Enclosure
- 12 VDC or 110 VAC operation
- Viewing distance up to 30 feet
- Bright 2.00″ High LED Display
- 6 Digits, echoes checkweigher’s display
- Compact NEMA 4X FRP Enclosure
- Viewing distance up to 60 feet
- High brightness RED strobe
- 360° view
- Mounts to checkweigher controller, or remotely on end of rigid conduit
- Full 360° view, 12 1/2″ high tower
- Lights arranged from low reject zone on bottom to high reject zone on top
- Color coded for quick recognition
- Continuous display of last weighment
- NEMA 4 construction
- NEMA 7/9 enclosure and pilot lights
- Color Coded 5 zone weight indication – Continuous display
- Full 360° view
- Lights arranged from low reject zone on bottom to high reject zone on top
- Color coded for quick recognition
- Continuous display of last weighment
- NEMA 4 construction
- NEMA 7/9 enclosure and pilot lights
- 3 zone indication
- Terminates weighment before package leaves weigh station conveyor
- Banner brand SMA915 relay style retro-reflective photo-eye with QD cable
- Uni-strut mounts for +/- 3″ adjustment
- Includes upgrade to #473 output card, adding inputs for direct input from photo-eye
- Wiring diagrams & application data on proper use included
- Two photo-eyes; one at weigh station in-feed, one at out-feed
- Provides for tighter product spacing & higher production rates
- Banner brand SMA915 relay style retro-reflective photo-eyes with QD cables
- Uni-strut mounts for +/- 3″ adjustment
- Includes upgrade to #473 output card, adding inputs for direct input from photo-eyes
- Wiring diagrams & Application data on proper use included
- For use with a new or existing pacing conveyor directly before checkweigher
- Two photo-eyes mounted on checkweigher weigh station conveyor and one mounted to out-feed of pacing conveyor provide highest possible production rate and minimum spacing between product
- Banner brand SMA915 relay style retro-reflective photo-eyes with QD cables
- Uni-strut mounts for +/- 3″ adjustment
- Includes upgrade to #473 output card, adding inputs for direct input from photo-eyes
- Includes additional #473 I/O card required for auto-pacing output to customer’s motor starter for pacing conveyor
- Wiring diagrams & Application data on proper use included
- Change standard 110 VAC for 24 VDC with only a card change (and addition of power source)
- Connect as either Source or Sink on inputs or outputs
- Contains eight (8) inputs and eight (8) ouptuts
- 110/220 VAC to 24 VDC 6 Amp power supply
- DIN Rail mounted on controller back panel
- Pre-wired to source power and to I/O card(s) in rack
- Microscan Model 810 Scanner
- Cables, Power supply, enclosure, mounting brackets, & trigger photo-eye
- RS-232 output automatically changes checkweigher product set-up for up to 75 product types
- For installation by customer on conveyor up-stream of checkweigher
Accessories for Heavy Duty and Intermediate Checkweighers only
- Regulates the speed of items for extra spacing to ensure proper weighments from the checkweigher
- Conveyor mounted guides for open mouth, up-right bags
- 6 inch wide mild steel guides on adjustable horizontal & vertical rods
- Adjustable angle slide plate with roll-over bar
- Mounts to checkweigher stand
- May require extra width weigh station conveyor
- 3′ to 4′-6″ x 27″ B.F., 24″ belt slider bed conveyor, up to 36″ TOB
- V Guide conveyor belt same as checkweigher
- TEFC brake motor for quick start/stop
- Includes photo eyes for auto-pacing by checkweigher
- Requires customer supplied motor starter
Freestanding Support for 4693 Checkweigher controller
- 4″ structural tube vertical support with angled neck & back support plate
- 18″ square base plate pre-drilled to secure to floor
- Support and Base are epoxy powder coated for corrosion resistance
- Rear access plate holds up to five (5) conduits, typically enough for any application
- Checkweigher controller pre-mounted to pedestal if purchased with new system
- Weigh station mounted to portable stand with scale lockout protection and large locking casters
- Hydraulically operated 4-post stand with separate Lift/Lower push buttons for manual operation of lift
- Self-locking mechanism holds checkweigher ultra-stable for accurate weights
- Requires single 110 VAC power connection
- Totally self-contained, no plumbing or wiring required by end-user
- Mine & Safety Maintained Emergency Paddle Switch mounted on both sides of conveyor
- Angled supports welded to support stand (purchased below) hold pull cord
- 6″ away from conveyor frame
- Minimum rejector height of 3’6″
- Up to 4’0″ overall length
- Structural Steel support stand with adjustable mounting feet
- Air cylinder drops down-stream end to customer’s chute or bin
- Pre piped filter, regulator and lubricator and solenoid
- 48″ Slider bed conveyor with V guide belt for positive tracking
- Air operated pusher, 120 VAC solenoid
- Enclosed pusher cylinder for safety
- Pre piped filter, regulator and lubricator
- Overall footprint less than 55″W x 48″L
- Slider bed construction, same as checkweigher
- Rodless air cylinder suspended above conveyor pushes product 90E to flow
- 120 VAC solenoid & Pre piped filter, regulator and lubricator
- Marker frame straddles down-stream conveyor
- Self-inking marker prints “Reject-Reject-..” on package
- 2-1/2″ stroke air cylinder holds print wheel above package, drops to contact product
- Heavy-duty structural channel frame with screw adjustment
- Complete with filter-regulator-lubricator panel and 110 VAC
- Solenoid valve
- Completely assembled, ready for mount to customer’s conveyor down-stream of checkweigher
- 5’0″long, 48″ wide, 30″ T.O.R.
- Declining gravity roll conveyor with 2-1/2″ 11 ga. wall rollers on 3″ centers
- Stacking plate for reject bag
- Other lengths and heights available
Accessories for Small Package Checkweighers only
- Regulates the speed of items for extra spacing to ensure proper weighments from the checkweigher
- 1″ diameter S.S. roller mounted to adjustable bracket
- Mounts to in-feed and/or out-feed end of checkweigher
- Used for transition of large diameter rollers on conveyors onto and off of checkweigher
- Factory mounted or field installable
- Fully adjustable in Height and Depth
- Rails mounted to each side of conveyor
- S.S. construction with FDA/USDA approved plastic hardware
- Custom fit clear shield wraps around weigh table
- Eliminates influences and interference from ambient air movement
- Cut-outs on in-feed and out-feed tailored to fit your particular product
- Easily removable for quick cleaning or calibration of scale
- Extended width mounting legs on checkweigher for stability
- Checkweigher electronics cabinet mounted to frame, single air and electrical connection point
- Two Rigid and two swivel casters, all with heavy-duty wheel brakes
- All stainless steel construction with food-grade quality casters
- Short in-feed conveyor section same design and construction as TSC-350
- Used to pull gap and/or accelerate packaging before entering Checkweigher
- Typical 48″ overall length
- Custom built timing screw to meet each application
- Guides, motor, drive components all included
- Air Manifold mounts to Sonic350 out-feed conveyor
- Mounts to customer’s down stream conveyor if TSC350 checkweigher
- Optional down stream conveyors available; call for quote
- Rejects light packages (1 to 80 grams)
- Complete with F-R-L and air solenoid
- Stainless steel air cylinder with push pad
- If TSC350, mounts to customer’s down stream conveyor, or out-feed conveyor of Sonic-350
- Optional down stream conveyors available; call for quote
- Completely pre-piped and plumbed
- Rejects both Hi and Low (or can be wired to reject just one type)
- Same as Ram Rejector, but dual cylinders on one mounting plate
- Each cylinder actuated by either High or Low reject signal
- Hinged reject ram gently guides product off production line
- S.S. air cylinder and hardware
- Guide is 6″, 8 or 10″ long
- Mounts to out-feed conveyor of Sonic-350, or to customer’s conveyor down stream of TSC-350
- Optional down stream conveyor available; call for quote
- Completely pre-wired and plumbed
- 4’0″ long plastic belt conveyor with two S.S. guides
- Includes classifier to divert containers to left or right
- Good packages pass down center lane, High rejects pushed to far lane, Low rejects pushed to opposite lane
- End stops included on reject lanes
- In-line gate allows on-weight units to pass through
- Rejects actuate gate to divert off-spec units to alternate conveyor, skid plate or turntable accumulator
- S.S. air cylinder and hardware
- Built to customer specified width and product heights to insure stable transfer of product
- Includes pneumatic controls with electrically operated solenoid valve controlled by checkweigher’s reject output
- Sonic350 out-feed conveyor modified with retracting air cylinder
- Down-stream end of conveyor drops to discharge product to customer’s chute or reject accumulation bin
- S.S. air cylinder and hardware
- Pre-piped and ready for connection
- Two-strand chain conveyor assembly integrated to out-feed end of conveyor
- Down-stream end of conveyor drops to discharge product to customer’s chute or reject accumulation bin
- Reject chains slave-driven from main system
- S.S. air cylinder and hardware
- Pre-piped and ready for connection
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