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4693 Universal Filler Controller Features and Capabilities
Standard Hardware Features:
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- Specifically designed as a filler controller, not a weigh meter
- Superior customer support
- NEMA 4X fiberglass enclosure
(optional S.S. available)
- Environmentally sealed keyboard
- Easy to upgrade for Class I or II, Division 1 or 2 Hazardous areas
- Large, easy to read LCD display with adjustable back light
- Runs as a single or dual filler controller, simply add two cards for dual operation
- Modular card rack design
- Anodized aluminum card rack and face plates (optional plated steel available)
- Single filler controller has four (4) cards: CPU, Power Supply, I/O, and Scale digitizer
- Three expansion slots for upgrades to dual filler controls and for accessories
- Eight (8) 110 VAC Triac outputs standard. (expandable to 32 I/O)
- Eight (8) optional dry contact outputs (24 VDC to 220 VAC)
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- Eight (8) 110 VAC optically isolated inputs
- Optional 24VDC I/O
- Quick connect terminal strips on each card
- Real-time clock and date functions
- Conditioning power supply built in, no isolation supplies required
- Power supply accepts 110 VAC to 220 VAC
- Single ribbon cable connects CPU to display and keyboard
- Clean, simple, easy to wire design
- Simple, straight-forward design allows for easy customer trouble shooting
- Manuals depict each screen with easy to follow instructions
- Full spare card set is available
- Priority card swap program from TSC
- Card repairs and testing are inexpensive with quick turn around from TSC
- Long-term hardware support
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Standard Program Features:
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- Specifically programmed as a filler controller, not a weigh meter
- Display "Holds" final Net Weight until next fill begins
- Display Net Weight is ACCURATE
- Self-configures for single or dual controller
- Self-configures for Traffic Control option
- Configuration of a variety of fill valve types for bulk and dribble control
- Easy to understand menu structure
- All menus in full, complete, easy to understand sentences with ENGLISH and SPANISH available
- Holds 75 unique product set-ups in non-volatile memory, manual setpoints too
- "Quick Change" 3 key stroke product change over
- Auto Zero and TARE functions
- Automatically calculates Bulk and Dribble cut-off points with exclusive 1st Cycle routine
- Enter Net Target Weight only. No set points or pre-act values to calculate
- Self-adjusts for changes in bulk flow rate and/or changes to product bulk density
- Front panel calibration. No switches or pots to adjust
- Step-by-step calibration is easy to understand
- Calibration Lower/Raise test weight output for net weighers
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- Calibration Check screen with manual system zero failure
- Flow rate diagnostics printed with optional STPR printer package
- Password protection of product setups and calibration
- Displays real-time production rate, total units, and total weight
- Adjustable spout purge timer and refill timer for air packers
- Adjustable auger reverse timer for auger baggers
- Adjustable weigh bucket discharge timer for net weighers
- Bag placer dwell timer for valve baggers
- Discharge inhibit signals for conveyor or other filler interlocks
- Interfaces for bag hangars are standard
- Automatic control over dump of duplex net weigh scales. Sets priority of dump cycles
- Optional Traffic control feature for multi-spout fillers that eliminate bag jams
- Serial port transmits each weight in either "stream" or "ticket" mode
- Optional STPR package prints consolidated statistical analysis reports
- Full list of fault and error annunciators
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